Research Article
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Year 2023, Volume: 7 Issue: 2, 286 - 294, 31.08.2023
https://doi.org/10.46519/ij3dptdi.1296247

Abstract

Supporting Institution

TÜBİTAK

Project Number

3210662

Thanks

"SANAYİ AR-GE PROJELERİ DESTEKLEME PROGRAMI" kapsamında ürün tasarımı ve dijital dönüşüm konularını içeren "Üretim Hatlarından Toplanan Anlık Veriyi İşleyen, ERP Entegrasyonu ile Yorumlayan, Üretim Performans, Kalite ve Müşteri Memnuniyet Artışı Sağlayacak Üretim Yönetiminin Geliştirilmesi" başlıklı başarıyla tamamlanmış olan projem için verdiği destekten ötürü TÜBİTAK'a teşekkürü borç bilirim.

References

  • 1. Sadarang, Jain, Ramesh Kumar Nayak, and Ishim Panigrahi. "Challenges and future prospective of alternative materials to silica sand for green sand mould casting: A review." Transactions of the Indian Institute of Metals, Vol. 74, Pages 2939-2952, 2021.
  • 2. Kumaraswamy, J., et al. "Wear behaviour of the Ni-Cu alloy hybrid composites processed by sand mould casting." Advances in Materials and Processing Technologies, Vol. 1, Pages 1-13, 2022.
  • 3. Sampath, Boopathi. "Improving of green sand-mould quality using Taguchi technique." Journal of Engineering Research, Vol. 9, Pages 112-129, 2021.
  • 4. Saxena, Prateek, et al. "Sustainability metrics for rapid manufacturing of the sand casting moulds: A multi-criteria decision-making algorithm-based approach." Journal of Cleaner Production, Vol. 311, Pages 127-146, 2021.
  • 5. Yajjala, Ravi Kanth, Narasimha Murthy Inampudi, and Babu Rao Jinugu. "Correlation between SDAS and mechanical properties of Al–Si alloy made in Sand and Slag moulds." Journal of Materials Research and Technology, Vol. 9, Pages 6257-6267, 2020.
  • 6. Zheng, Jun, et al. "An influence modelling and analysis method of reducing carbon emissions for mould forming processes in patternless sand casting." International Journal of Production Research, Vol. 61, Pages 1624-1641, 2023.
  • 7. Shan, Zhong-de, et al. "Performance of digital patternless freeze-casting sand mould." China Foundry, Vol. 17, Pages 308-313, 2020.
  • 8. Behera, Nirmal Chandra, et al. "Parametric appraisal of strength & hardness of resin compacted sand castings using hybrid Taguchi-WASPAS-Material Generation Algorithm." Materials Today: Proceedings, Vol.50, Pages 1226-1233, 2022.
  • 9. Malik, Soubhagya, et al. "Parametric appraisal of collapsibility and core shrinkage of phenol binded unbaked casting moulds using Taguchi-Sunflower optimization algorithm." Materials Today: Proceedings, Vol. 50, Pages 1138-1144, 2022.
  • 10. Vinothraj, D., et al. "Heat dissipation and inter-relationship between physical properties of moulding sand." Materials Today: Proceedings, Vol. 37, Pages 1809-1812, 2021.
  • 11. Borikar, Ganesh P., and Sandip T. Chavan. "Optimization of casting yield in multi-cavity sand moulds of al-alloy components." Materials Today: Proceedings, Vol. 28, Pages 819-824, 2020.
  • 12. Kunčická, Lenka, Radim Kocich, and Zuzana Klečková. "Effects of sintering conditions on structures and properties of sintered tungsten heavy alloy." Materials, Vol. 13, Issue 2338, 2020.
  • 13. Matějíček, Jiří, et al. "Spark plasma sintered tungsten–mechanical properties, irradiation effects and thermal shock performance." Journal of Nuclear Materials, Vol. 542, Issue 152518, 2020.
  • 14. Li, Xingyu, et al. "Towards pressureless sintering of nanocrystalline tungsten." Acta Materialia, Vol. 220, Issue 117344, 2021.
  • 15. Ye, Jiahao, et al. "DBTT and tensile properties of as-sintered tungsten alloys reinforced by yttrium-zirconium oxide." Journal of Nuclear Materials, Vol. 578, Issue 154318, 2023.
  • 16. Biesuz, Mattia, Salvatore Grasso, and Vincenzo M. Sglavo. "What’s new in ceramics sintering? A short report on the latest trends and future prospects." Current Opinion in Solid State and Materials Science, Vol. 24, Issue 100868, 2020.
  • 17. Karanam, Sai Ashish Kumar, et al. "Optimizing the Parameters of Spark Plasma Sintering to Enhance the Hardness of MgO/TiC Composites." Advances in Materials Science and Engineering, Vol. 119, Pages 118-125, 2023.
  • 18. Grasso, Salvatore, et al. "A review of cold sintering processes." Advances in Applied Ceramics, Vol. 119, Pages 115-143, 2020.
  • 19. Awad, Atheer, et al. "3D printing: Principles and pharmaceutical applications of selective laser sintering." International Journal of Pharmaceutics, Vol. 586, Issue 119594, 2020.
  • 20. Jiménez, Mariano, et al. "Additive manufacturing technologies: an overview about 3D printing methods and future prospects." Complexity, Vol. 520, Pages 115-125, 2019.
  • 21. Najmon, Joel C., Sajjad Raeisi, and Andres Tovar. "Review of additive manufacturing technologies and applications in the aerospace industry." Additive manufacturing for the aerospace industry, Vol. 7, Pages 756-862, 2019.
  • 22. Kumar, Rishi, et al. "A Comparative Study on the Life Cycle Assessment of a 3D Printed Product with PLA, ABS & PETG Materials." Procedia CIRP, Vol. 107, Pages 15-20, 2022.
  • 23. Lay, Makara, et al. "Comparison of physical and mechanical properties of PLA, ABS and nylon 6 fabricated using fused deposition modeling and injection molding." Composites Part B: Engineering, Vol. 176, Issue 107341, 2019.
  • 24. Parast, Mohammad Sadegh Aghareb, et al. "Bending fatigue behavior of fused filament fabrication 3D-printed ABS and PLA joints with rotary friction welding." Progress in additive manufacturing, Vol. 7, Pages 1345-1361, 2022.
  • 25. https://www.3dnatives.com/en/pla-vs-abs-which-material-080820224/, May 1, 2023.
  • 26. Kakanuru, Padmalatha, and Kishore Pochiraju. "Moisture ingress and degradation of additively manufactured PLA, ABS and PLA/SiC composite parts." Additive Manufacturing, Vol. 36, Issue 101529, 2020.
  • 27. Algarni, Mohammed, and Sami Ghazali. "Comparative study of the sensitivity of PLA, ABS, PEEK, and PETG’s mechanical properties to FDM printing process parameters." Crystals, Vol. 11, Issue 995, 2021.
  • 28. Ahmed, Hafiz, et al. "Impact Toughness of Hybrid Carbon Fiber-PLA/ABS Laminar Composite Produced through Fused Filament Fabrication." Polymers, Vol. 13, Issue 3057, 2021.
  • 29. Roy, Rahul, and Abhijit Mukhopadhyay. "Tribological studies of 3D printed ABS and PLA plastic parts." Materials Today: Proceedings, Vol. 41, Pages 856-862, 2021.
  • 30. Ahmed, Syed Waqar, et al. "On the effects of process parameters and optimization of interlaminate bond strength in 3D printed ABS/CF-PLA composite." Polymers, Vol. 12, Issue 2155, 2020.
  • 31. Arunprasath, K., et al. "Dynamic mechanical analysis performance of pure 3D printed polylactic acid (PLA) and acrylonitrile butadiene styrene (ABS)." Materials Today: Proceedings, Vol. 50, Pages 1559-1562, 2022.
  • 32. https://www.tubitak.gov.tr/tubitak_content_file /BT-YPD/kilavuzlar/canberra_tr.pdf, May 1, 2023.
  • 33. Safitri, Vera Apridina, Lindriana Sari, and Rindu Rika Gamayuni. "Research and Development (R&D), Environmental Investments, to Eco-Efficiency, and Firm Value", The Indonesian Journal of Accounting Research, Vol. 22, Pages 3-18, 2020.
  • 34. Kazekami, Sachiko. "Mechanisms to improve labor productivity by performing telework", Telecommunications Policy, Vol. 44, Issue 101868, 2020.
  • 35. Iris, Çağatay, and Jasmine Siu Lee Lam. "A review of energy efficiency in ports: Operational strategies, technologies and energy management systems", Renewable and Sustainable Energy Reviews, Vol. 112, Pages 170-182, 2019.
  • 36. Flammer, Caroline, Bryan Hong, and Dylan Minor. "Corporate governance and the rise of integrating corporate social responsibility criteria in executive compensation: Effectiveness and implications for firm outcomes", Strategic Management Journal, Vol. 40, Pages 1097-1122, 2019.
  • 37. Dong, Kangyin, Yue Dou, and Qingzhe Jiang. "Income inequality, energy poverty, and energy efficiency: Who cause who and how?", Technological Forecasting and Social Change, Vol. 179, Issue 121622, 2022.
  • 38. Audretsch, David B., and Maksim Belitski. "The role of R&D and knowledge spillovers in innovation and productivity.", European economic review, Vol. 123, Issue 103391, 2020.
  • 39. Guzei, D. V., A. V. Minakov, and V. Ya Rudyak. "On efficiency of convective heat transfer of nanofluids in laminar flow regime." International Journal of Heat and Mass Transfer, Vol. 139, Pages 180-192, 2019.
  • 40. Li, Rongbin, et al. "Effect of shear on the thickness of wax deposit under laminar flow regime." Journal of Petroleum Science and Engineering, Vol. 181, Issue 106212, 2019.
  • 41. Shi, Hanbin, et al. "Numerical study of heat transfer in square millimetric zigzag channels in the laminar flow regime." Chemical Engineering and Processing-Process Intensification, Vol. 144, Issue 107624, 2019.

DIGITAL INDUSTRIALIZATION IN THE TRANSITION TO 3D PRINTING TECHNOLOGY

Year 2023, Volume: 7 Issue: 2, 286 - 294, 31.08.2023
https://doi.org/10.46519/ij3dptdi.1296247

Abstract

In this article, details for the increasing properties with the help of 3D printer assisted technique of a material produced by classical sand mould casting method through a technological transformation were presented. At the same time, digital transformation studies were included with the development of online data monitoring systems in mass production. After the design studies were carried out with Solidworks, design verification research with computational fluid dynamics (CFD) and finite element analysis (FEA) have been realized. Solidification, filling-time-temperature analyses, and casting simulation studies of micro and macro shrinkage were carried out using the Anycasting simulation program. Then the intensive use of simulation techniques, the activities that would increase the quality of the product with 3D printers were detailed. The microstructure investigation, chemical analyses, and mechanical tests were performed to prove the positive effect of the 3D printing system. Surface morphology determination results showed that the better outcomes have been obtained from the 3D printing reinforced system. Finally, a unique data monitoring system that could communicate with production equipment for the first time in our country without the need for any external software and license, within the scope of digital industrialization system were explained. With the commissioning of the 3D system, 44.2% increase in efficiency and 33% improvement in quality rates were achieved. The biggest advantage of this system is that the total amount of energy consumed was reduced from 197 mJ to 81 mJ.

Project Number

3210662

References

  • 1. Sadarang, Jain, Ramesh Kumar Nayak, and Ishim Panigrahi. "Challenges and future prospective of alternative materials to silica sand for green sand mould casting: A review." Transactions of the Indian Institute of Metals, Vol. 74, Pages 2939-2952, 2021.
  • 2. Kumaraswamy, J., et al. "Wear behaviour of the Ni-Cu alloy hybrid composites processed by sand mould casting." Advances in Materials and Processing Technologies, Vol. 1, Pages 1-13, 2022.
  • 3. Sampath, Boopathi. "Improving of green sand-mould quality using Taguchi technique." Journal of Engineering Research, Vol. 9, Pages 112-129, 2021.
  • 4. Saxena, Prateek, et al. "Sustainability metrics for rapid manufacturing of the sand casting moulds: A multi-criteria decision-making algorithm-based approach." Journal of Cleaner Production, Vol. 311, Pages 127-146, 2021.
  • 5. Yajjala, Ravi Kanth, Narasimha Murthy Inampudi, and Babu Rao Jinugu. "Correlation between SDAS and mechanical properties of Al–Si alloy made in Sand and Slag moulds." Journal of Materials Research and Technology, Vol. 9, Pages 6257-6267, 2020.
  • 6. Zheng, Jun, et al. "An influence modelling and analysis method of reducing carbon emissions for mould forming processes in patternless sand casting." International Journal of Production Research, Vol. 61, Pages 1624-1641, 2023.
  • 7. Shan, Zhong-de, et al. "Performance of digital patternless freeze-casting sand mould." China Foundry, Vol. 17, Pages 308-313, 2020.
  • 8. Behera, Nirmal Chandra, et al. "Parametric appraisal of strength & hardness of resin compacted sand castings using hybrid Taguchi-WASPAS-Material Generation Algorithm." Materials Today: Proceedings, Vol.50, Pages 1226-1233, 2022.
  • 9. Malik, Soubhagya, et al. "Parametric appraisal of collapsibility and core shrinkage of phenol binded unbaked casting moulds using Taguchi-Sunflower optimization algorithm." Materials Today: Proceedings, Vol. 50, Pages 1138-1144, 2022.
  • 10. Vinothraj, D., et al. "Heat dissipation and inter-relationship between physical properties of moulding sand." Materials Today: Proceedings, Vol. 37, Pages 1809-1812, 2021.
  • 11. Borikar, Ganesh P., and Sandip T. Chavan. "Optimization of casting yield in multi-cavity sand moulds of al-alloy components." Materials Today: Proceedings, Vol. 28, Pages 819-824, 2020.
  • 12. Kunčická, Lenka, Radim Kocich, and Zuzana Klečková. "Effects of sintering conditions on structures and properties of sintered tungsten heavy alloy." Materials, Vol. 13, Issue 2338, 2020.
  • 13. Matějíček, Jiří, et al. "Spark plasma sintered tungsten–mechanical properties, irradiation effects and thermal shock performance." Journal of Nuclear Materials, Vol. 542, Issue 152518, 2020.
  • 14. Li, Xingyu, et al. "Towards pressureless sintering of nanocrystalline tungsten." Acta Materialia, Vol. 220, Issue 117344, 2021.
  • 15. Ye, Jiahao, et al. "DBTT and tensile properties of as-sintered tungsten alloys reinforced by yttrium-zirconium oxide." Journal of Nuclear Materials, Vol. 578, Issue 154318, 2023.
  • 16. Biesuz, Mattia, Salvatore Grasso, and Vincenzo M. Sglavo. "What’s new in ceramics sintering? A short report on the latest trends and future prospects." Current Opinion in Solid State and Materials Science, Vol. 24, Issue 100868, 2020.
  • 17. Karanam, Sai Ashish Kumar, et al. "Optimizing the Parameters of Spark Plasma Sintering to Enhance the Hardness of MgO/TiC Composites." Advances in Materials Science and Engineering, Vol. 119, Pages 118-125, 2023.
  • 18. Grasso, Salvatore, et al. "A review of cold sintering processes." Advances in Applied Ceramics, Vol. 119, Pages 115-143, 2020.
  • 19. Awad, Atheer, et al. "3D printing: Principles and pharmaceutical applications of selective laser sintering." International Journal of Pharmaceutics, Vol. 586, Issue 119594, 2020.
  • 20. Jiménez, Mariano, et al. "Additive manufacturing technologies: an overview about 3D printing methods and future prospects." Complexity, Vol. 520, Pages 115-125, 2019.
  • 21. Najmon, Joel C., Sajjad Raeisi, and Andres Tovar. "Review of additive manufacturing technologies and applications in the aerospace industry." Additive manufacturing for the aerospace industry, Vol. 7, Pages 756-862, 2019.
  • 22. Kumar, Rishi, et al. "A Comparative Study on the Life Cycle Assessment of a 3D Printed Product with PLA, ABS & PETG Materials." Procedia CIRP, Vol. 107, Pages 15-20, 2022.
  • 23. Lay, Makara, et al. "Comparison of physical and mechanical properties of PLA, ABS and nylon 6 fabricated using fused deposition modeling and injection molding." Composites Part B: Engineering, Vol. 176, Issue 107341, 2019.
  • 24. Parast, Mohammad Sadegh Aghareb, et al. "Bending fatigue behavior of fused filament fabrication 3D-printed ABS and PLA joints with rotary friction welding." Progress in additive manufacturing, Vol. 7, Pages 1345-1361, 2022.
  • 25. https://www.3dnatives.com/en/pla-vs-abs-which-material-080820224/, May 1, 2023.
  • 26. Kakanuru, Padmalatha, and Kishore Pochiraju. "Moisture ingress and degradation of additively manufactured PLA, ABS and PLA/SiC composite parts." Additive Manufacturing, Vol. 36, Issue 101529, 2020.
  • 27. Algarni, Mohammed, and Sami Ghazali. "Comparative study of the sensitivity of PLA, ABS, PEEK, and PETG’s mechanical properties to FDM printing process parameters." Crystals, Vol. 11, Issue 995, 2021.
  • 28. Ahmed, Hafiz, et al. "Impact Toughness of Hybrid Carbon Fiber-PLA/ABS Laminar Composite Produced through Fused Filament Fabrication." Polymers, Vol. 13, Issue 3057, 2021.
  • 29. Roy, Rahul, and Abhijit Mukhopadhyay. "Tribological studies of 3D printed ABS and PLA plastic parts." Materials Today: Proceedings, Vol. 41, Pages 856-862, 2021.
  • 30. Ahmed, Syed Waqar, et al. "On the effects of process parameters and optimization of interlaminate bond strength in 3D printed ABS/CF-PLA composite." Polymers, Vol. 12, Issue 2155, 2020.
  • 31. Arunprasath, K., et al. "Dynamic mechanical analysis performance of pure 3D printed polylactic acid (PLA) and acrylonitrile butadiene styrene (ABS)." Materials Today: Proceedings, Vol. 50, Pages 1559-1562, 2022.
  • 32. https://www.tubitak.gov.tr/tubitak_content_file /BT-YPD/kilavuzlar/canberra_tr.pdf, May 1, 2023.
  • 33. Safitri, Vera Apridina, Lindriana Sari, and Rindu Rika Gamayuni. "Research and Development (R&D), Environmental Investments, to Eco-Efficiency, and Firm Value", The Indonesian Journal of Accounting Research, Vol. 22, Pages 3-18, 2020.
  • 34. Kazekami, Sachiko. "Mechanisms to improve labor productivity by performing telework", Telecommunications Policy, Vol. 44, Issue 101868, 2020.
  • 35. Iris, Çağatay, and Jasmine Siu Lee Lam. "A review of energy efficiency in ports: Operational strategies, technologies and energy management systems", Renewable and Sustainable Energy Reviews, Vol. 112, Pages 170-182, 2019.
  • 36. Flammer, Caroline, Bryan Hong, and Dylan Minor. "Corporate governance and the rise of integrating corporate social responsibility criteria in executive compensation: Effectiveness and implications for firm outcomes", Strategic Management Journal, Vol. 40, Pages 1097-1122, 2019.
  • 37. Dong, Kangyin, Yue Dou, and Qingzhe Jiang. "Income inequality, energy poverty, and energy efficiency: Who cause who and how?", Technological Forecasting and Social Change, Vol. 179, Issue 121622, 2022.
  • 38. Audretsch, David B., and Maksim Belitski. "The role of R&D and knowledge spillovers in innovation and productivity.", European economic review, Vol. 123, Issue 103391, 2020.
  • 39. Guzei, D. V., A. V. Minakov, and V. Ya Rudyak. "On efficiency of convective heat transfer of nanofluids in laminar flow regime." International Journal of Heat and Mass Transfer, Vol. 139, Pages 180-192, 2019.
  • 40. Li, Rongbin, et al. "Effect of shear on the thickness of wax deposit under laminar flow regime." Journal of Petroleum Science and Engineering, Vol. 181, Issue 106212, 2019.
  • 41. Shi, Hanbin, et al. "Numerical study of heat transfer in square millimetric zigzag channels in the laminar flow regime." Chemical Engineering and Processing-Process Intensification, Vol. 144, Issue 107624, 2019.
There are 41 citations in total.

Details

Primary Language English
Subjects Engineering
Journal Section Research Article
Authors

Erhan Özkan 0000-0002-3849-6713

Project Number 3210662
Publication Date August 31, 2023
Submission Date May 12, 2023
Published in Issue Year 2023 Volume: 7 Issue: 2

Cite

APA Özkan, E. (2023). DIGITAL INDUSTRIALIZATION IN THE TRANSITION TO 3D PRINTING TECHNOLOGY. International Journal of 3D Printing Technologies and Digital Industry, 7(2), 286-294. https://doi.org/10.46519/ij3dptdi.1296247
AMA Özkan E. DIGITAL INDUSTRIALIZATION IN THE TRANSITION TO 3D PRINTING TECHNOLOGY. IJ3DPTDI. August 2023;7(2):286-294. doi:10.46519/ij3dptdi.1296247
Chicago Özkan, Erhan. “DIGITAL INDUSTRIALIZATION IN THE TRANSITION TO 3D PRINTING TECHNOLOGY”. International Journal of 3D Printing Technologies and Digital Industry 7, no. 2 (August 2023): 286-94. https://doi.org/10.46519/ij3dptdi.1296247.
EndNote Özkan E (August 1, 2023) DIGITAL INDUSTRIALIZATION IN THE TRANSITION TO 3D PRINTING TECHNOLOGY. International Journal of 3D Printing Technologies and Digital Industry 7 2 286–294.
IEEE E. Özkan, “DIGITAL INDUSTRIALIZATION IN THE TRANSITION TO 3D PRINTING TECHNOLOGY”, IJ3DPTDI, vol. 7, no. 2, pp. 286–294, 2023, doi: 10.46519/ij3dptdi.1296247.
ISNAD Özkan, Erhan. “DIGITAL INDUSTRIALIZATION IN THE TRANSITION TO 3D PRINTING TECHNOLOGY”. International Journal of 3D Printing Technologies and Digital Industry 7/2 (August 2023), 286-294. https://doi.org/10.46519/ij3dptdi.1296247.
JAMA Özkan E. DIGITAL INDUSTRIALIZATION IN THE TRANSITION TO 3D PRINTING TECHNOLOGY. IJ3DPTDI. 2023;7:286–294.
MLA Özkan, Erhan. “DIGITAL INDUSTRIALIZATION IN THE TRANSITION TO 3D PRINTING TECHNOLOGY”. International Journal of 3D Printing Technologies and Digital Industry, vol. 7, no. 2, 2023, pp. 286-94, doi:10.46519/ij3dptdi.1296247.
Vancouver Özkan E. DIGITAL INDUSTRIALIZATION IN THE TRANSITION TO 3D PRINTING TECHNOLOGY. IJ3DPTDI. 2023;7(2):286-94.

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